Compressed Gas Safety

What are compressed gases?

Thousands of products are available which contain gases and mixtures of gases stored under pressure in cylinders. Most of these gases are classified as "compressed gases" according to WHMIS technical criteria. The Controlled Products Regulations contain details of these criteria.

What are the three major groups of compressed gases?

There are three major groups of compressed gases stored in cylinders: liquefied, non-liquefied and dissolved gases. In each case, the pressure of the gas in the cylinder is commonly given in units of kilopascals (kPa) or pounds per square inch gauge (psig).
Gauge pressure = Total gas pressure inside cylinder - atmospheric pressure
Atmospheric pressure is normally about 101.4 kPa (14.7 psi). Note that compressed gas cylinder with a pressure gauge reading of 0 kPa or 0 psig is not really empty. It still contains gas at atmospheric pressure.

Liquefied Gases

Liquefied gases are gases which can become liquids at normal temperatures when they are inside cylinders under pressure. They exist inside the cylinder in a liquid-vapour balance or equilibrium. Initially the cylinder is almost full of liquid, and gas fills the space above the liquid. As gas is removed from the cylinder, enough liquid evaporates to replace it, keeping the pressure in the cylinder constant. Anhydrous ammonia, chlorine, propane, nitrous oxide and carbon dioxide are examples of liquefied gases.

Non-Liquefied Gases

Non-liquefied gases are also known as compressed, pressurized or permanent gases. These gases do not become liquid when they are compressed at normal temperatures, even at very high pressures. Common examples of these are oxygen, nitrogen, helium and argon.

Dissolved Gases

Acetylene is the only common dissolved gas. Acetylene is chemically very unstable. Even at atmospheric pressure, acetylene gas can explode. Nevertheless, acetylene is routinely stored and used safely in cylinders at high pressures (up to 250 psig at 21°C).
This is possible because acetylene cylinders are fully packed with an inert, porous filler. The filler is saturated with acetone or other suitable solvent. When acetylene gas is added to the cylinder, the gas dissolves in the acetone. Acetylene in solution is stable.